| Customization: | Available |
|---|---|
| Type: | EP150 |
| Material: | Rubber |
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HEAT RESISTANT EPDM CONVEYOR BELT
The heat resistant or EPDM conveyor belt is our main product.
The heat resistant or EPDM conveyor belt is warm welcomed by our customers. Since the heat transfer material easily damages the conveyor belt, the heat resistant (EPDM) conveyor belt uses a high modulus, low suction and high tensile strength tensile canvas as a carcass and has good heat resistance. EPDM rubber or neoprene is used as a covering rubber.
Hot transported material can very easily damage the conveyor belt. To prevent possible damages, special hight temperature resistance canvas with high modulus, low shirnk and hight breaking tensile strength is adopted as carcass.
Belt Selection For Your Reference:
|
Type |
Conveyed Material Temperature |
Belt Surface Temperature |
Usage |
|
T1 |
Bulk material 70ºC~200ºC Powder material 70ºC~200ºC |
50ºC~120ºC |
Coke, sinter and low-temperature heat resistant |
|
T2 |
100ºC~400ºC |
120ºC~200ºC |
Steel, casting and sinter |
|
T3 |
Cement clinker, residues and dry powder |
||
|
HOR |
70ºC~120ºC |
50ºC~120ºC |
Asphalt and other oil-bearing materials |
| Item | Detail | Class | |||
| T1 | T2 | T3 | T4 | ||
| Test temperature | |||||
| ≤100°C | ≤125°C | ≤150°C | ≤175°C | ||
| Change range allowed | |||||
| Hardness | Difference before and after aging(IRHD) | 20 | 20 | ±20 | ±20 |
| Maximum value after aging(IRHD) | 85 | 85 | 85 | 85 | |
| Tensile Strength | Change rate after aging/% | -25 | -30 | -40 | -40 |
| Minimum value after aging/MPa | 12 | 10 | 5 | 5 | |
| Breaking Elongation | Change rate after aging/% | -50 | -50 | -55 | -55 |
| Minimum value after aging/% | 200 | 200 | 180 | 180 | |
| Standard Of Conveyor belt:DIN, BS, AS, RMA, AS, JISK, SABS etc | |||||
Physical and mechanical properties of the heat resistant covering layer after tested should be in accordance with the following table:
| Project | The type | ||||
| T1 | T2 | T3 | T4 | ||
| Change the range | |||||
| Hardness | Draw the intensity | +20 | +20 | +20 | +20 |
| Maximum after wearing out | 85 | ||||
| Draw the intensity | The minimum value Mpa after wearing out | 12 | 10 | 5 | 5 |
| Performance rate of change /% | -25 | -30 | -40 | -40 | |
| Break person who extend | Performance rate of change /% | -50 | -50 | -55 | -55 |
| After aging rate of change /% | 200 | 200 | 180 | 180 | |
Physical property of the cover rubber after heat test shall conform to the values specified in the table.
| Item | type | ||||||
| type I | type II | type III | |||||
| variable range | |||||||
| Hardness | Difference before and after ageing (IRHD) | ±20 | |||||
| Max. Value after ageing (IRHD) | 85 | ||||||
| Tensile strength | variable rate in performance <= | 25 | 30 | 40 | |||
| Min. value after ageing Mpa | 12 | 10 | 5 | ||||
| Rate of elongation at break | variable rate in performance% <= | 50 | 55 | ||||
| Min. value after ageing | 200 | 180 | |||||
Abrasive wear of the cover rubber
| Type Item level | Abrasive wear | ||
| type I | type II | type III | |
| First quality | 0.8 | 1.0 | 1.0 |
| Accepts | 1.0 | 1.2 | 1.2 |
| Item | interlayer of cloth | cover layer and cloth interlayer | |
| Thickness of the cover layer≤1.5mm | Thickness of the cover layer>1.5mm | ||
| The average value of the longitudinal specimen shall be no less than | 3.0 | 2.2 | 2.6 |
| The peak value of the longitudinal specimen | 2.0 | 1.6 | 2.0 |
Cement, concrete factory, quarry, gravel, sand, iron ore, coal, mining, road construction machinery, metallurgy, steel industry, heating and power station, garbage incineration plant, recycling, composting industry, chemical industry, port, etc.
Mineral Mining Iron & Steel Aggregate & Cement Sand & Gravel Power Plant Coal Industry Fertilizer & Chemical Bulk Shipping
Process Management:
Calender process Forming process
The automatic celender machine can calend the rubber on 2 sides of the fabric in one time.It can reduce the strength loss of the rubber. Appearance and length inspection Width inspection
Every order is tracked and communicated to you on a regular basis. You will be notified the production process, QC report, and belt photos.
We have a Technocal Support Team who are responsible for providing advice, guidance, and solutions to you.
Our Workshop:
Welcome to visit us:
Our Main Production Equipment:
| Serial No | Equipment and specification | Use | The number of |
| 1 | XK - 400 mixing mill | Refining sheet | Two (2) |
| 2 | XK - 550 mixing mill | Refining sheet | three |
| 3 | XK - 660 mixing mill | Refining sheet | Two (2) |
| 4 | 2.4m forming and laminating device(2.4m forming machine) | Layered conveyor belt forming and steel cord conveyor belt composite sheet |
Two (2) |
| 5 | DSC-1800 Traction Fitting Device(1.6m Forming Machine) | Layered conveyor belt forming and steel cord conveyor belt composite sheet |
1 |
| 6 | 2.4×12m vulcanized plate | Steel cord (or laminated) conveyor belt vulcanization |
1 |
| 7 | 1.8*16.6m vulcanized plate | Steel cord conveyor belt vulcanization | 1 |
| 8 | Steel cord conveyor belt vulcanization | Vulcanization of layered conveyor belt | 1 |
| 9 | 1.2*10m double vulcanized plate | vulcanized plate Vulcanization of layered conveyor belt |
1 |
| 10 | 1.6m× 10m vulcanized plate | Vulcanization of layered conveyor belt | Two (2) |
| 11 | 1.4m×16.6m vulcanized plate | Steel cord (or laminated) conveyor belt vulcanization |
1 |
| 12 | PVC (PVG) production line | Impregnated, plasticized PVC, PVG conveyor belt | Article 3. |
| 13 | 610×1830mm×4 four roll calender | Calendering sheet, fabric rubber, rubber rubbing |
Two (2) |
| 14 | 610*1730mm*3 three-roll calender | Calendering sheet, fabric rubber, rubber rubbing |
Two (2) |
| 15 | Model 125 rapier loom with core | Manufacture integral band core | 12 sets |
| 16 | Model 145 Rapier Loom with Core | Manufacture integral band core | 8 computer |
| 17 | Model 176 rapier loom with core | Manufacture integral band core | four |
| 18 | Loom GA727 | Weaving integral belt core | 5 |
| 19 | Twister R814-148 | Single thread and single polyester yarn ply or single polyester yarn ply | 16 |
| 20 | F270 Internal Mixer (20×40 RPM) | Mixing rubber manufacturing | Two (2) |
| 21 | 75L internal mixer (40 RPM) | Mixing rubber manufacturing | Two (2) |
| 22 | Wide calender B=2350mm | Calendering sheet, fabric rubber, rubber rubbing |
1 |
| 23 | 610×1730mm×3 three roll calender | Calendering sheet, fabric rubber, rubber rubbing |
Two (2) |
| 24 | 610×1730mm×4 four roll calender | Calendering sheet, fabric rubber, rubber rubbing |
Two (2) |
| 25 | Kneading machine SHK - 500 - a | mixing | four |
| 26 | Mixer XM110/30 | Plasticizing and mixing of rubber materials | Article 2 |
| 27 | PVC (PVG) production line | Impregnated, plasticized PVC, PVG conveyor belt |
1 |
| 28 | Extruder x25 SJ - 90 | Adhesive adhesive is applied to the strip to enhance the adhesive force of the strip | 1 |
| 29 | Extruder x28 SJ - 120 | Adhesive adhesive is applied to the strip to enhance the adhesive force of the strip | 1 |
How to prevent and solve the fault of rubber conveyor belt??
Conveyor often occur the conveyor belt failure during operation, how to prevent the conveyor belt fault? In order to prevent the loss of the goods, production costs rise, decline in efficiency etc..
1.The conveyor belt in the conveying process often have many common problems of transporting, and the conveyor belt Happen deviation is often the most common problems in conveying, and solve this problems must focus on to pay attention to the installation of the fault size, accuracy and routine maintenance, of course, there are many reasons for conveyor belt deviation, We had noticed that customers need to take different measures for different reasons, so as to effectively prevent solve conveyor belt fault.
2.Why created conveyor belt deviation phenomena often occur, although there are many reasons, but the most important reason is conveyor belt parts of the uneven stress, caused this phenomena, maybe is relation with the belt conveyor previous installation error, of course, also has the possibility is the joint belt conveyor is not straight, interface and the conveyor belt longitudinal center line is not vertical, so that the tension on both sides of the conveyor belt is uneven, a direct result of conveyors Tension has been great with the other end to the deviation.
3.Conveyor belt running the most serious consequence is the conveyor belt rollers come off the conveyor, make the conveyor have major accidents in the transportation process, So we think that the delivery conveyor operator can not be sloppy work, careful and responsible, maintenance personnel also be circumspect the conveyor belt.
4.Conveyor belt often deviation, we must pay attention to the daily inspection, through repeated experience, grasp the conveyor belt deviation rules, understand the conveyor belt deviation of different solutions in different situations, so as to ensure the conveyor with order, smooth operation.
Q1: What types of Conveyor Belt you can Produce?
A: Hello,Dear We can produce Sidewall,Flat,Chevron,Steel Cord Conveyor Belt,Heat Resistant,
Oil Resistant,Acid-Alkali Resistant Cold Resistant and PIPE Conveyor Belt etc.
Q2:Does your Company have ISO Certificate?
A: Yes of course we have ISO9001:2008 Certificate.
Q3:Can you Provide FORM E Certificate of Origin for us?
A: Yes we can do Normal CO,FROM E,FROM F,FORM A etc.
Q4:What is your Delivery Time?
A:Normally Within 10-20days after getting your Prepayment or L/C.
Q5:Can you give Guarantee if I buy your belt?
A:Of course,we must give Guarantee for all of our Products,Please tell me your Details of Requirement.
Q6:What is your factory's main belt?
A:Sidewall Conveyor Belt Product List for reference.
https://sidwallconveyorbelt.en.made-in-china.com/product-list-1.html.
We will be appreciated if you can provide the following specification:
1. Conveyor belt type
2. Top cover thickness
3. Bottom cover thickness
4. No.of plies
5. Width of the conveyor belt
6. Grade:
If you are not sure for any of above,we can recommend for you.
Once we get above information we will quote exact price at soonest time.
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