| MULTI-PLY FABRIC CONVEYOR BELT |
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Zhenxing's Multi-Ply Fabric Conveyor Belt is an all synthetic multiply construction available in a very wide range of strengths and number of plies, utilising a polyester fibre for warp and a polyamide fibre for weft.
Our Multi-Ply Fabric Conveyor Belt can be offered with a wide range of rubber covers to suit a diverse range of applications from extreme abrasion, cutting and gouging to light duty conveying of non-abrasive materials.
Features & Benefits:
• The low-elongation polyester fibres are used in the warp direction to reduce the length of the tension travels;
• The more elastic polyamide fibres are used in the weft, to ensure good troughing;
• Exceptional fatigue and impact resistance;
Specification and Technical Parameter:
Fabric
Type |
Fabric Texture |
Fabric Size |
Fabric
Thickness (mm/ply) |
Strength Series (N/mm) |
Thickness of Cover Rubber |
Width Range
(mm) |
| Warp |
Weft |
2 ply |
3 ply |
4 ply |
Top
Cover Rubber |
Bottom Cover Rubber |
Polyester
(EP) |
Polyester
(EP) |
Polyamide
(P) |
EP-100 |
1 |
200 |
300 |
400 |
0 - 12mm |
0 - 10mm |
300 - 3000mm |
| EP-150 |
1.1 |
300 |
450 |
600 |
| EP-200 |
1.2 |
400 |
600 |
800 |
| EP-250 |
1.4 |
500 |
750 |
1000 |
| EP-300 |
1.6 |
600 |
900 |
1200 |
| EP-350 |
1.7 |
|
1050 |
1400 |
| EP-400 |
1.9 |
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|
1600 |
| EP-500 |
2.1 |
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|
2000 |
| Purpose |
General Use |
| Grade |
W |
X |
Y |
Z |
| Main Characteristic |
Superior anti-abrasive
covers with good
mechanical properties. |
Abrasion and cut
resistant cover for
sharp-edged or lumpy
material, High abrasion
resistance. |
Cover with good
mechanical properties
or heavy-duty
applications. |
Cover for normal service application. |
Abrasion Loss
(mm3) |
90 |
120 |
150 |
250 |
Tensile Strength
(Kgf/cm2) |
180 |
250 |
250 |
150 |
Elongation at Break
(% min) |
400 |
450 |
450 |
350 |
Constant Material
Temperature (ºC) |
80 |
80 |
80 |
80 |
| Special Use |
| HEATTEC |
FLAMETEC |
OILTEC |
| HR200 |
HR300 |
HR400 |
K |
MOR |
OR |
It is designed for
continuous service
at temperature of
125 ºC with peaks
of 200 ºC for short
period. |
It is designed for
continuous service
at temperature of
150 ºC with peaks
of 300 ºC for short
period. |
It is designed for
continuous service
at temperature of
175 ºC with peaks
of 400 ºC for short
period. |
Self-extinguishing
properties,
with good tear,
cut, impact
and abrasion
resistance. |
Medium Oil
resistance.
For conveying
materials with
moderate oil
presence. |
Superior Oil
Resistance.
For conveying
materials
immersed with
mineral oils. |
| 200 |
200 |
200 |
200 |
300 |
150 |
| 100 |
100 |
90 |
150 |
120 |
150 |
| 350 |
350 |
350 |
400 |
300 |
300 |
| 125 |
150 |
175 |
80 |
50 |
60 |
Features & Benefits:
• Steel cord construction embedded with high performance rubber
• The bonder rubber in the core is formulated to penetrate
deep into the cords providing high cohesive and adhesive bond for long lasting protection and extreme join efficiency.
• Combination of ultimate carcass breaking strength and lowest elongation
Steel Cord Conveyor Belt is developed by incorporating the most current technology with years of refinement to attain this technological precision. Every belt is designed to provide maximum performance and maximum life.
Steel Cord Conveyor Belt can be offered with a variety of rubber covers to suit different applications from extreme abrasion, cutting and gouging to less arduous conveying of non-abrasive materials.
| Belt class |
Tensile Strength
(N/mm) |
Cord Diameter (mm) |
Top Cover (mm) |
Bottom Cover (mm) |
Min. Pulley Diameter (mm) |
| ST 630 |
630 |
3.00 |
5 |
5 |
500 |
| ST 800 |
800 |
3.50 |
5 |
5 |
500 |
| ST 1000 |
1000 |
4.00 |
6 |
6 |
630 |
| ST 1250 |
1250 |
4.50 |
6 |
6 |
800 |
| ST 1600 |
1600 |
5.00 |
6 |
6 |
1000 |
| ST 2000 |
2000 |
6.00 |
6 |
6 |
1000 |
| ST 2500 |
2500 |
7.20 |
6 |
6 |
1250 |
| ST 3150 |
3150 |
8.10 |
8 |
8 |
1400 |
| ST 3500 |
3500 |
8.60 |
8 |
8 |
1600 |
| ST 4000 |
4000 |
8.90 |
8 |
8 |
1600 |
| ST 4500 |
4500 |
9.70 |
8 |
8 |
1600 |
| ST 5000 |
5000 |
10.9 |
8 |
8 |
1800 |
| ST 5400 |
5400 |
11.3 |
8 |
8 |
1800 |
| WEAR RESISTANT CONVEYOR BELT |
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Wear Resistant Conveyor Belt offers the optimal cover meeting wear and tear requirements for every type of material. A combination of tensile strength, abrasion resistance and elasticity of the conveyor belt cover are chosen to suit various applications in a range of cover types.
Classification of Cover Rubber
| Cover Grade |
Tensile Strength |
Elongation at Break (%) |
Abrasion Loss (mm3) |
| Mpa |
Kgf/cm2 |
| W |
18 |
180 |
400 |
90 |
| X |
25 |
250 |
450 |
120 |
| Y |
20 |
200 |
400 |
150 |
| Z |
15 |
350 |
350 |
250 |
| Grade |
Application |
| Belts with defined mechanical parameters |
| W |
anti-abrasive cover with good mechanical properties |
| X |
abrasion and cut resistant cover for sharp-edged or lumpy material, highest requirements |
| Y |
cover with good mechanical properties for standard applications |
| Z |
cover for minor applications |
| HEAT RESISTANT CONVEYOR BELT |
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Heat Resistant Conveyor Belt is specially designed for conveying high temperature materials, has excellent heat resistance, and can retain its ageing resistance under the most severe environment. We have developed 3 types of belt covers that corresponds to different operating temperature conditions so as to optimise heat requirement with optimal abrasion and tensile properties.
Specifications - Main Technical Data
| Properties |
Carcass |
Min - Breaking Strength |
Cover |
| Heat Resistant 125 - 175ºC |
EP |
2400 |
HR200, HR300 and HR400 |
| ST |
5400 |
| Belt class |
Constant Temperature
(ºC) |
Max material Temperature For
Short Period (ºC) |
Elongation at Break (%) |
Abrasion Loss
(mm³) |
| HR200 |
125 |
200 |
350 |
200 |
| HR300 |
150 |
300 |
350 |
200 |
| HR400 |
175 |
400 |
350 |
200 |
| FIRE AND FLAME RETARDANT CONVEYOR BELT |
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Flame Retardant Conveyor belt has rubber covers that provide good tear, cut, impact and abrasion resistance and is also fire retardant. This is best suit in environments with fire hazards - Self ignition of either conveyed materials or the conveyor belt itself.
Tests carried out on Flame Retardant
Conveyor Belt for determining fire retardant properties;
• Electrical conductivity of the belt surface - ISO 284:2012 test method
• Fire propagation test - EN 12881-1 test method
• Flame test - ISO 340:2013 test method
Fire and flame resistant conveyor belts are suitable for:
• heating stations, power stations and garbage incinerating plants
• coal loading, coal transportation
• steelworks and foundries
• closed conveyors
• flammable goods
• potentially explosive areas
• near flame sources
• tunnel constructions
• underground mines
| Flame test - ISO 340:2013 |
Electrical Conductivity |
Fire propogation - EN 12881 - 1 Method C |
Total of 6 samples extinguish within 45 seconds.
Maximum duration of flame or glow for any single
sample is 15 seconds. |
ISO 284: 2012
< 300 Megaohm |
a. the length of the test piece that remains undamaged
across the whole width of the test piece shall be not less than 600 mm; or
b. the maximum average temperature rise shall no exceed 140 ºC, the length of belting consumed by mass shall no exceed 1250 and the length of the test piece that remains undamaged shall be not less than 50 mm across the
whole width of the conveyor belt. |
Classification of Cover Rubber
| Cover Grade |
Cover Classification |
Elongation at Break (%) |
Abrasion Loss
(mm3) |
| Mpa |
Kgf/cm2 |
| K |
18 |
180 |
400 |
200 |
| OIL RESISTANT CONVEYOR BELT |
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Oil Resistant Conveyor Belt provide good tear, cut and abrasion resistance and also are resistant to swelling when caused by absorption of oils and grease.
The presence of oil in the transported material can have detrimental defects on standard rubber covers:
• It will degrade the physical properties such as abrasion resistance, tensile strength and tear strength;
• The belt covers will absorb the oil causing them to swell and loose adhesion with the carcass.
MOR-Medium Oil Resistance. For conveying materials with moderate oil presence.
OR-Superior Oil Resistance. For conveying materials immersed with mineral oils
Specifications
Belt
class |
Tensile
Strength
(Mpa) |
Elongation at Break (% min) |
Maximum
Abrasion
Loss (mm3) |
Polymer Rubber |
Working
Temperature
(ºC) |
Application |
| MOR |
12 |
300% |
300 |
NBR
Blended |
-30ºC - 70ºC |
For materials with moderate amount of oil like grain, refuse, recycling waste, wood pulp, pinewood etc. |
| OR |
15 |
300% |
150 |
NBR
Blended |
-30ºC - 70ºC |
For materials like grains, refuse, woodchips, fertiliz- ers coated with oil, coated coal / coke, etc |
Conveying bulk solids can sometimes cause difficulties; sharp-edged, large pieces of undefined shapes, unfavourable feeding conditions, material pileups could result in longitudinal cuts or punctures in the belt. Engineers have identified the problem and searched for a technical and costefficient solution. Their effort resulted inthe development of a Ripcheck conveyor belt with an additional impact-resistant breaker installed above the carcass.
With regard to the intended use and breaker, the following types are available:
• RC type - elastic cross-reinforcement with steel cord
• RCH type - very narrow and elastic reinforcement with steel cord for severe conditions
• BR type - elastic reinforcement with textile cord (for magnetic separators or in devices for metal detection, used in the timber industry)
| RIPCHECK STEEL CORD |
RC |
RCH |
| Wire diameter (mm) |
1,19 |
1,19 |
| Avarage distance between the wires (mm) |
14,0 (+/- 2,0) |
0,9 (+/- 0,2) |
Elevator conveyor belts are designed for application in all areas of the belted-type elevators. Due to their carcass construction, they are known as an "endurance runner" and have proven to be reliable conveyor belts with a long service life. Elevator conveyor belts are the best solution from the technical and cost-efficiency point of view.
Elevator conveyor belts are suitable for:
• sand, graveland stone industry
• cement, concrete plants
• heating stations, power stations, garbage incinerating plants
• asphalt mixing plants
• recycling, compost, mineral processing plants
• timber industry and sawmills
• farming
• warehousing, silo feeding
• docks, ship loading and unloading
• sugar refineries, salt mines, potatoes and starch factories
• foundries
• waste treatment plants
Our engineers have developed a Pipetype conveyor belt. The Pipetype conveyor belt is suitable for use in tougher conditions and requires application of special tubular-type conveyors. Due to its special carcass construction, the belt runs like a tube which opens only when loaded and unloaded. The system remains closed and dust-tight even when bulk solids are conveyed in horizontal or vertical curves.
Pipe type conveyor belts are suitable for:
• cement and concrete plants
• heating stations, power stations, garbage incinerating plants
• REA - or gypsum plants
• lime industry
• tunnel construction
• conveying dusty and fine-grained material
• material of lower density and environmentally hazardous material
• silo conveyors
• conveyors crossing roads (bridge conveyors)
Conveyor belts with a smooth carrying surface are useful for conveying of packed and unpacked material up to the angle of inclination 22° as an upper limit.
Chevron belts are the right belts to meet your requirements when higher angles of inclination are required. For this purpose, our experts have developed high-performance and high-quality Chevron and High-Chevron conveyor belts. They are noted for long service life and flexibility due to homogeneous Chevron profiles, which are vulcanised together with a base belt.
Now we have more than 40 types of pattern molds, including various shapes and heights, and we also support customers to customize pattern molds.
Sidewall conveyor belting system has been developed mainly for very steep angle conveying, up to a gradient of 90º (vertical plane).
The belts, provided with sidewalls and cleats, have a high degree of flexibility, which enables effective transition from horizontal to inclined conveying (and vice versa). Belts can be adapted to different patterns or arrangements to suit client requirements.
Advantages of sidewall belting system:
The sidewall belt construction increases carrying capacity by up to 4 times compared to other kinds of traditional belts in the same width range.
A sidewall conveyor saves floor space by allowing the vertical elevation of materials, up to a gradient of 90º
Due to the reduced number of components, the overall cost of a sidewall conveying system as well as the maintenance cost is lower than that of a comparable installation with traditional conveyors.
| COAL FEEDER SIDEWALL CONVEYOR BELT |
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Coal Feeder Conveyor Belting an unused length of flanged rubber conveyor belt, it is primarily used as a conveyor belt for gravimetric and volumetric weigh feeders, but you can use it for moving any material you need. It features a notched edge for keeping materials on the belt during transport.
width: 500mm 838mm. 1000mm
thickness: 8mm/10mm
Cover grade: 17mpa/24mpa
| 01 Our old fashioned factory |
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More Than 20 Years On Conveyor Belt
* Efficient Production Capacity with 7 Lines,5000M per day, 15 days delievery time.
* ISO9001 Certified with Compatibility for AS,JIS, DIN, RMA Standards and ect.; Support Third-Party Inspection.
* One-Year Quality Guarantee, reply in time.
The main products are various types of conveyor belts including conveyor belts of general cotton canvas, nylon (NN), polyester (EP) whole core (PVC, PVG), steel cord, high-temperature resistance, acid and alkali resistance,anti-static, fire resistance, oil resistance, cold resistance, high strength, and high wear-resistant conveyor belt high-intensity corrugated sidewall conveyor belt, and pattern conveyor belt. Special pattern models and various types of conveyor belts can also be manufactured according to customers' requirements.
The products have excellent shock resistance, abrasion resistance, high strength ductility, and long service life, which can better meet the demands of the transport of materials in such industries as large coal mines, metallurgy, chemical industry, port, and so on.
| 03 Strict quality testing management |
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The company on the basis of the ISO9001 management system, combined with the group management system, established perfect rules and regulations, perfect corporate governance structure so that the company management system into a scientific, procedural, institutionalized, refined era. Fully guarantee the production of high-quality conveyor belt products.
In order to monitor product quality, the company has set up five rubber material laboratories, with drum friction, conductive static electricity, vulcanization instrument, coke testing machine, ozone instrument and other experimental equipment, to ensure the inspection and quality control of the whole production process from raw material purchase, small sample, in-process sampling inspection, finished product storage inspection.
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