Anti Abrasion Aramid Chemical Resistant Bucket Elevator Ep/Nn/Cc Fire Resistant Heat Oil Resistant Conveyor Belt

• Customization: Available
• Type: NN150
• Material: Rubber
• Model NO.: EP400/3 EP500/4 EP630/4
• Inside Material: Polyester
• Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
• Tensile Strength: Strong
• Type of Belt: Ep/Nn/ Steel Cord/Sold Woven/Sidewall/Rough Top
• Grade of Belt DIN: DIN-Z-15MPa. 18MPa. 20MPa .24MPa
• Grade of Belt Rma: Rma-I 17MPa, Rmaii-14MPa
• Grade of Belt as: As1332-a 17MPa, M24MPa
• Grade of Belt ISO: ISO-H BS490-M24MPa
• Grade of Belt JIS: JIS6332-G 14MPa. D-18MPa
• Grade of Belt SABS: SABS-M
• Grade of En14973: En14973 C1, C2, A1, B1, B2
• Heat Resistant of Belt: T1:100-120/T3:Hr150/T4:Hr180
• Flame Retardant Conveyor Belt: DIN-K, Mt668/Mt914/ISO15326-K
• Transport Package: PP Package/ Iron Shelf/Iron Pallet/Wooden Pallet/W
• Specification: Ep100 Ep150 Ep200 Ep250 Ep300 Ep350 Ep400 Ep500
• Trademark: ZHENXING
• Origin: China
• HS Code: 40101200
• Production Capacity: 200000000sqm/Year
• Package Size: 1000.00cm * 200.00cm * 180.00cm
• Package Gross Weight: 1976.000kg

Product Description

Abrasion resistant conveyor belt

EP conveyor belts are applicable to all types of industries including cement, chemicals & fertilizers, mining, quarries, wood, paper and pulp, recycling, steel, sugar & food, and transshipment.

The most essential criterion that defines a conveyor belt's lifetime is its physical capacity to withstand abrasive wear. Different materials and abrasion causes necessitate different types of cover rubber.

Belts that transport heavy or sharp materials such as boulders, lumber, or glass, which cut and gouge the belt surface, require different resistance qualities than belts that transport 'fine' materials such as aggregate, sand, and gravel, which scour the rubber cover like sandpaper.

In general, in belt applications, there are two types of abrasion. The transmitted material rubbing against the rubber cover causes the first and most

typical kind of wear. The belt coverings have a tendency to wear evenly and smoothly. Wear is affected by the kind of material carried; for example,

coal is typically non-abrasive, but hard rock and taconite pellets wear quite quickly. The wear rate is affected by the density of the material and the

speed at which it is carried, with heavier materials and quicker speeds raising the wear rate.
 

Cutting and gouging is a more aggressive kind of abrasion in which jagged or sharp surfaces from materials such as limestone, granite, and ores cut the belt cover and remove it in "chunks."

Suitable for heavy-duty operations due to polyester/polyamide(EP) fabric structure design

Low elongation with high reliability and durability

High adhesion between plies and between cover and ply.

Advanced production technologies and facilities ensure ep conveyor beltings extended service life

Available width from 300mm to 2600mm, depending on rubber conveyor belts thickness and length

Different cover quality enables EP conveyor belts to transport materials which are -40ºC to 300ºC, combustible, oily and cold.
 

Technical Data

 

Cover Rubber grade	8MPA,10MPA,12MPA,15MPA 18MPA,20MPA,24MPA,26MPA	DIN-X,Y,W RMA-1,RMA-2 N17,M24
Belt width (mm)	500,600.650,700,800,1000,1200 1400,1500,1800,2000,2200,2500	18″,20″,24″,30″,36″,40″,42″ 48″,60″,72″,78″,86″,94″
Tensile strength	EP315/3,EP400/3,EP500/3,EP600/3 EP400/4,EP500/4,EP600/4 EP500/5,EP1000/5,EP1250/5 EP600/6,EP1200/6	330PIW, 440PIW
Top+Bottom thickness	3+1.5, 4+2, 4+1.5, 4+3, 5+1.5,	3/16″+1/16″, 1/4″+1/16″
Belt thickness	3mm,4mm,5mm,6mm,7mm,8mm,9mm,10mm,12mm,15mm,20mm,25mm
Belt length	10m,20m,50m,100m,200m,250m,300m,500m
Belt edge type	moulded(sealed) edge or cut edge

Combining with the low elongation property of polyester and the excellent bending property of polyamide, EP conveyor belts, also named polyester

conveyor belts, are better resistant to impact, shock, and abrasion. Meanwhile, EP conveyor belts are already becoming more and more popular

over decades in crusher plants, cement, mines, and ports with heavy load and high speed.

Aramid Conveyor Belt

Aramid conveyor belts use Aromatic Polyamide as the material of the carcass which gives the belt high tensile strength and very low elongation.

Usage

Combined with high strength, lightweight materials and multifunction cover materials, the

An aramid conveyor belt is suitable for various application areas.

Low energy consumption

The structure of straight warp and straight weft consists of aramid cords in warp and nylon cord in weft on both sides which will protect the belt. The lightweight aramid conveyor belt can reduce the power consumption of the conveyor. It will save more energy by using energy-saving rubber with low rolling resistance as the pulley side.

Impact resistance

As the toughness of aramid fabric can protect the conveyor belt from being punctured by sharp conveying materials. It can also reduce the damage of the conveyor belt even if in high drop distance.
 

High heat resistance and flame resistance

High heat resistance property will protect the conveyor belt from being damaged by conveying materials with high temperature. Even the burning substance is not easy to penetrate the aramid core

Anti-corrosion

Aramid, as the man-made fabric itself is superior resistant to media. Otherwise, it has excellent properties in chemical resistance and corrosion resistance.
 

Optimized belt design for a long lifetime

As there's single fabric ply only, the carcass is light and flexible with optimum strength utilization. Aramid conveyor belts are excellent in fatigue resistance throughout their lifetime. Top and bottom cover meet high demands on wear and impact resistance, which provides the optimum protection for the valuable aramid.

Bucket Elevator Conveyor Belt

Bucket elevators conveyor belts have proven themselves for vertical transport of many and diverse bulk materials for decades.

Bucket Elevator Conveyor Belt has bolt holes along the whole length of the belt to hang buckets, so it can get easily torn and be pulled down due to the weight of buckets. Therefore, the force working at the drive pulley when the belt is bent is different from that of an ordinary trough belt, so the multi-layered polyester (EP) or steel cord which can provide a stable strength are used as the carcass for bucket elevator conveyor belt.

 

Application

 

Chemical Resistant Conveyor Belt

Chemical Resistant Conveyor Belt is specially designed, which makes it highly resistant from acids and high concentrations of various chemicals. We are reckoned for exporting technically advanced Chemical Resistant Conveyor Belt across the globe.

Features :

• Sturdy construction
• Anti abrasive
• Non-corrosive
• Long life
• Resistant to chemicals

 

Chevron conveyor belt

Chevron conveyor belt is used on slope angles up to approx. 30º for slightly rolling materials such as gravel and coal and up to approx. 40º for sticky materials such as wet sand and earth. Patterned conveyor belts are also a highly effective belt for conveying packages such as sacks and bales.

Property:

For steep angle conveying with incline less than 45º

Cleat height range from 5mm to 25mm which is suitable to convey bulk material up to 80mm lump size

Profile conveyor belts widths range from 400 up to 1600 mm
 

Product advantage of chevron conveyor belt:

• The cleats are molded and vulcanized in one single process together with the base belt of patterned conveyor belts.

• Profile conveyor belts allow the use of smaller pulley diameters

• The high-quality cover rubber compound is excellently resistant to abrasion

 

Cold resistant conveyor belt

Cold resistant conveyor belt carcass is made from Polyester fabric, Nylon fabric, Cotton fabric, or Terylene & Cotton fabric, etc. Adopting lower crystal rubber materials as cover rubber,  allows our Cold Resistant Belt to maintain excellent elasticity and impact resistance at a temperature of - 40 degree C.

Features : High tensile strength Flame-resistant Static-conductive Resistant to high heat & wear Resistance to the deteriorating effects of materials such as coal treated lightly with oil Capability to perform under extreme temperatures High abrasion resistance Excellent low-temperature flexibility

 

Corrugated Sidewall Conveyor Belt

Sidewall conveyor belt is designed for the transportation of bulk materials at steep or vertical inclined angles and it can cover all applications with inclines from 0 to 90 degrees. :It is the most technical and economical solution for steep or vertical incline angle material conveying, saving ground space effectively at the same time. Our special designed base belt with transverse reinforcement can solve the problem of belt collapse.

Construction:

Base belt: Multi-ply(EP/NN/CC) fabric type or Steel Cord type

Sidewall: N, S, and ES type

Cleat: T, C, TC, TS and TCS type

Transverse reinforcement: According to clients' requirement

Advantage: Less space requirement Low maintenance cost Large conveying capacity Allows material conveying at 0°- 90°

Application: Steel Plant Port Sand, Gravel Foundries Coal, Mining Chemical, Fertilizer, etc.

 

Technical Data

Base Belt Width (mm)	Sidewall Height (mm)	Cleat Height (mm)	Width of Base Sidewall (mm)	Length of Cleat (mm)	Insert (mm)
Bw	H	Ch	Sw	Cw	Fs
400	60	55	50	180	60
	80	75
	100	90
500	80	75	50	250	75
	100	90
	120	110
650	100	90	50	350	100
	120	110
	160	140	75	300
800	120	110	50	460	120
	160	140	75	410
	200	180
1000	160	140	75	550	150
	200	180
	240	220
1200	160	140	75	690	180
	200	180
	240	220
	300	280	105	630
1400	200	180	75	830	210
	240	220
	300	280	105	770
	400	360
1600	200	180	75	970	240
	240	220
	300	280	105	910
	400	360
1800	240	220	75	1110	270
	300	280	105	1050
	400	360
	500	460	125	1010

 

Endless Conveyor Belt

An endless conveyor belt is a belt provided to you hot jointed and prepared to fit in a ceaseless circle. The belts can be fitted to a machine without the requirement for a joint. The joint, hot vulcanized under plant conditions is dependent upon a year guarantee period. Such belts are utilized in areas such as the recycling sector, mobile crushing, screening, and small conveyors. They ensure quick installation and a low chance of failure at the site.

Our Endless Conveyor Belts provide superior flexibility support and even cater to the demand for cost-effective performance. All the different types of short-length belts can be provided as endless.

 

Fire resistant conveyor belt

Conveyor belts' self-extinguishing characteristics are measured using a variety of safety classes, international standards, and accompanying tests. Depending on whether a belt is for use above or below ground, and the level of fire danger with respect of the material being transported, test techniques and performance criteria vary greatly. Conveyor belts can't be completely fire resistant. When a belt is exposed to a naked flame strong enough to ignite it, it will burn. This is due to the fact that the textiles used in the belt's carcass (most typically polyester and nylon) are combustible and have little or no fire resistance.

 

DIN EN 12882 specifies a fire and flame resistant rubber conveyor belt for use above ground.

Inflammable and explosive items are transported on this conveyor belt. Coal loading and transportation, coal dust, steel works and foundries, food industries (powders, grain, sugar…), wood industries, aluminum, paper, chemical, and fertilizer industries are all possible applications.

Conveyor belt passes the following tests: resistance to cover burning, antistatic, and drum friction test.

According to DIN EN 14973, a self-extinguishing conveyor belt is designed for use in underground applications.

Conveyor belt designed for use in potentially explosive environments in hazardous installations. Tunnel construction, underground mining, and potentially explosive locations are all possible applications.

Resistance to burning with and without coverings (also skim layer fire resistant), antistatic, drum friction test, and propan burner test are all required for conveyor belts.

Technical Data

Flame retardant conveyor belts test based on EN/ISO 340:

• Anti-static: <=3×108

• Drum friction: no flame under the condition of 325ºC

• Buring test:

A. For individual test samples of fire-resistant conveyor belts, the time it takes to self-extinguish should be no more than 15 seconds.

B. For each group of six test pieces, the maximum cumulative time they take to self-extinguish should be no more than 45 seconds.

Heat resistant conveyor belt

Heat resistant conveyor belt, when conveying hot materials, the working surface rubber contact with materials directly. Conventional conveyor belts will be easily cracked and hardened under this condition. This will reduce the protection of carcass from cover rubber, thus resulting in carcass separation and splice failure. Heat-resistant conveyor belts select heat-resistant compounds and innovative structures to solve these problems.

Property:

Special fiber is covered on the surface of the carcass of rubber conveyor belts, which effectively isolate the carcass from heat

Retain a higher tensile strength and abrasion resistance when conveying hot materials

Applicable in a wide range of service conditions including cement industry, recycling plants, steel mills, and chemical industry.

Product advantage:

• The optimal formula of EPDM/POE vulcanizing, together with the designed mixing process, to obtain ideal heat-resistant cover rubber.

• Aminolysis reaction resistant fiber material is covered on both sides of the textile carcass of burning through a resistant conveyor belt. It not only effectively isolate polyester fiber from direct contact with cover rubber, preventing carcass destruction caused by heat, but also retain a high adhesion to EPDM under high temperature.

• Anti-aging property of special textile carcass makes it no need to increase cover rubber thickness during belt design, resulting in a reduction in cover rubber consumption and production cost of burning through resistant conveyor belts.

Technical Data

Item		Classes
		T1	T2	T3	T4
		Test temperature
		≤100ºC	≤125ºC	≤150ºC	≤175ºC
		Change range allow
Hardness	The difference after aging	20	20	20	20
	Maximum value after aging	85	85	85	85
Tensile strength	Performance change rate	-25	-30	-40	-40
	Minimum value after aging	12	10	5	5
Elongation	Change rage after aging	-50	-50	-55	-55
	Minimum value after aging	200	200	180	180

 

Nylon Conveyor Belt(NN)

FEATURES of Nylon Conveyor Belt

• The carcass of nylon conveyor belt consists of Nylon fibers both in warp and weft. Manufactured by forming and vulcanizing.
• Thin belt body, high abrasion resistance, high tensile strength, anti-impact and good fatigue resistance. Long operational life.
• Reinforced weft yarns lead to better anti-impact and tears resistance.
• Good flexibility, trough ability, and elasticity lead in better adaptability to the pulley.

BELT TYPES

• Types by Applications: Including general purpose conveyor belts, oil-resistant, acid and alkali resistant, cold-resistant, anti-static, flame retardant and abrasion resistant belt.
• Types by Structure: Aside from the laminated structure, there's anti-impact and tear-resistant belt with reinforced ply in the weft.

APPLICATIONS of Nylon Conveyor Belt

• Widely used for medium and long-distance, heavy-duty transportation of materials.
• Suitable for both loose and compacted minerals.
• For anti-impact and tear-resistant type belt, they're suitable for Mining and Coal Applications where load big size materials with relative density up to 2.5g/cm3 and a falling head of 1m.

Oil Resistant Conveyor Belt

Oil Resistant Conveyor Belt for vegetable and animal oils, fats application

Rubber swells and distorts as a result of oil penetration. This causes severe tracking and steering issues, as well as early belt wear and, eventually, total belt failure. These harmful oils, fats, and greases come from two different sources: mineral and vegetable/animal.

EP (polyester/nylon) is used as the carcass material for the oil-resistant conveyor belt. It has high strength, low stretch, good adhesion, and great rip and tear resistance. The surface material for the covering layer is nitrile butadiene rubber (NBR). For the covering layer of oil-resistant rubber conveyor belts, NBR is the finest option.

 

The OR type oil-resistant conveyor belt's cover is constructed of NBR, which is suited for transporting mineral oil-containing items including grain, waste, oiled fertilizer, coated coal/coke, and other commodities.

The MOR type oil-resistant conveyor belt's cover is constructed of a unique SBR and nitrile butadiene rubber (NBR)polymerization, which provides excellent mineral oil resistance and great abrasion resistance.

 

Rough top conveyor belt

 

Rough top conveyor belts are specially designed to handle materials lightweight on an inclined surface.Special treated rough surface is excellent to absorb vibration and increase friction, thus to protect materials from slipping.

Property:

quality fabric guarantee low elongation and good impact resistant

automatic producing facility give belt surface extremely straight and flat

rich experienced technician teams are always here to give professional technical support
 

Steel Cord Conveyor Belt

Application of steel cord conveyor belt
Steel cord conveyor belt widely used in coal mining, port, power plant, metallurgy and construction industry, etc.

Construction:

•Steel cords: steel cords at certain arrangements which become the main tension holder of belt. Special high carbon content steel strand cords with special heat treatment, which makes the cord highly resistant to breakage and repeated dynamic stresses as well as highly flexible. Warp cords are galvanized and fully embedded in the rubber. Twist cord alternating right and left hand to ensure the belt go straightly.

•Rubber Cover: top rubber cover+ bottom rubber cover, protect the carcass from abrasion, impact, water and other injurious influence

•Core rubber: special rubber layer with good steel cord adhesion properties

•Ripstop or transverse reinforcement: one or two steel breaker(No need for normal usage)

 Advantage:

•High tensile strength, steel cord conveyor belt is suitable for transferring materials with long-distance, high intensity and large load.

•Small elongation in use, a very short take-up stroke distance needed.

•High adhesion between rubber and steel cord, the steel cord is coated with zinc on the surface, highly adhered to the special core rubber to resistant to heavy impact.

•Good trough ability, as the belt body has no transverse carcass, it is easy to form a deep trough to load more materials without a leak.

•The small diameter of driving pulley: the belt body has a layer of longitudinally arranged steel cords as its carcass to resistant to flex fatigue. Therefore, driving pulley with a smaller diameter can be used to reduce energy consumption.

•Even tension of steel cords: thanks to our advanced techniques in manufacturing, the steel cords are very evenly arranged with the same tension, so the belts are well balanced in running and difficult to run away.

 

Company Profile

Founded in 1980, Shandong Weifang Zhenxing Group has more than 40 years of production experience. We are a large-scale comprehensive joint-stock enterprise with myriad industries and diversified operations. Adhering to the business philosophy of"Innovation & Progress, Multi- cooperation, High Quality, Credible Service, Mutual Benefit, Brilliant Future" and the quality policy of "Survival by Quality, Development by Reputation", we strive to develop high-quality products. Our business involves international trade, rubber conveyor belt manufacturing, plastic packaging product design, and production, large automobile maintenance, etc. Weifang Zhenxing Rubber Co.Ltd. covers an area of 80,000m2, with both output value and assets of over 100 million yuan. We have always been in line with the purpose of "Customer First, Remarkable Performance" to serve our customers wholeheartedly.

The main products are various types of conveyor belts including conveyor belts of general cotton canvas, nylon (NN), polyester (EP) whole core (PVC, PVG), steel cord, high-temperature resistance, acid and alkali resistance,anti-static, fire resistance, oil resistance, cold resistance, high strength, and high wear-resistant conveyor belt high-intensity corrugated sidewall conveyor belt, and pattern conveyor belt. Special pattern models and various types of conveyor belts can also be manufactured according to customers' requirements.
 

In addition to the production according to the relevant national standards, according to the different technical requirements of foreign users, the company can also refer to the German DIN standard, British BS3289 standard, Japan JIS standard, the United States RMA standard organization production.