Hot Vulcanization Cleat and Sidewall Conveyor Belt Corrugated Sidewall Belt Tc Cleat Sidewall Conveyor Belt

• Customization: Available
• Material: Rubber
• Inside Material: Polyester
• Feature: Oil-Resistant, Tear-Resistant, Heat-Resistant, Wear-Resistant
• Tensile Strength: Common
• Mdsf: 160 200 240 280300
• Hhdf: 300 400
• Cleat C Type: Height 55mm 75mm 90mm 110mm
• Cleat T Type: Height 40mm 55mm 75mm 90mm 110mm 140mm 180mm
• Cleat Tc Type: Height 75mm 90mm 110mm 140mm 180mm 230mm 280mm
• Cleat Tcs Type: Height 230mm 280mm 360mm
• Cleat Type: D C N U
• Base Belt Selection: Xr Sr St
• Covers Selection: Abrasion Resistant
• Covers 2 Selection: Fire Resistant
• Covers 3 Selection: Hr Resistant
• Covers 4 Selection: or Resistant
• Sidewall Belt: Base Belt + Sidewall + Cleat
• Normal Abrasion Sidewall Belt: 24MPa 650% 90mm3
• Super Abrasion: 20MPa 450% 60mm3
• Transport Package: Iron Frame Packaging
• Specification: S 40 60 80 100 120
• Trademark: QILU ZHENXING
• Origin: China
• HS Code: 40101200
• Production Capacity: 200000000sqm/Year
• Package Size: 180.00cm * 200.00cm * 180.00cm
• Package Gross Weight: 1976.000kg

Product Description

PRODUCT PRESENTATION

 

Sidewall conveyor belt used for conveying material, particularly useful when the inclination angle of the elevation system is very steep.
Its strength is given by the increasingof handling capacity, the absence ofmaterial spillage, the low power andmaintenance required.

The main application fields of thisbelt are.
-Steel plants
-Mines
-Cement Plant
-Foundries
-Batching plants
-Power plants
-Tunneling

Sidewall  belts are based on the following main components:
.   Sidewalls
.   Cleats 
.   Base belt

The drawing shows the other components of a Sidewall conveying system:
. Deflection wheels
.   Stub idlers
.    Pulley

 

 

 

The correct choice of each component in relation to the final use is one of the most important contribution to the overall plant performances.

The complete range of ZHENXING belts is produced according to the international standards; therefore the cross reinforcement of the carcass ensures the necessary transversal stiffness and prevents from hitting the full width return idlers.

Sketches on the right show typical but not exhaustive Flexobord layouts; the belt designer must take into consideration these alternatives to guarantee correct plant performances.

 

Sidewall Conveyor Belt for Base Belt

BASE BELT SELECTION

According to the heaviness of the application, the following base belt typologies are available:

1.XE / XE+2 Textile fabrics with high transversal stiffness, feature provided by 2 additional special
synthetic layers set in the cover rubber, assure the correct cross stabilizing properties. They are provided with cut edges for light and medium applications.

2.XE-SC+2 Composed by a mix of multi-ply synthetic carcass and suitable steel reinforcement to ensure high transversal
stiffness for heavy Flexobord applications.
They are provided only with moulded edges.
This cross stabilized base belt can be sold as independent product ,The sketch shows the unique difference compared the presence of transversal steel cord in the cover.

3.XSTSC Designed for the heaviest applications where high elevation and/or conveying capacity are involved, it is composed by longitudinal steel cords with a special transversal steel reinforcement to assure the required stiffness. Full range is available from 800 to 3500 KN/m; for the correct belt selection, please contact our technical dept.
This cross stabilized base belt can be sold as independent product ,This belt type has a steel cords internal structure.

Sidewall Base Belt Rubber Cover:

Base belt, sidewalls and cleats can be provided with alternative rubber covers with reference to the specific application. 
Sidewalls and cleats are produced with the same compound of the base belt.
 

ABRASION RESISTANT SIDEWALLCONVEYOR BELT

(L grade ISO 10247 - Y grade DIN 22102 - RMA II grade)
- Standard abrasion resistance compound:
Abrasion sidewall is a cover  rubber  recommended for all ground applications and for the majority part of the materials, where resistance to abrasion is required. ZHENXING belts with ABRASION compounds are suitable to handle heavy and/or abrasive material such  as  gravel,  stone,  sand,  aggregates,  coal, cement, etc.


 (D grade  ISO 10247 - W grade  DIN 22102 -  RMA  I  grade)  
-  Extra  abrasion  resistance compound:    
High Abrasion is  superior  quality  cover  rubber, especially designed where maximum resistance to abrasion is required. The characteristics of resistance to cut, tear and ozone cracking, together with long duration,  improve  the  quality  of  this  cover.  it is expressly  recommended  for  steel  works  and  iron mines; however, it is recommended for heavy lump ore, coke, salt, limestone too.

FIRE RESISTANT SIDEWALLCONVEYOR BELT

(K grade DIN 22102, class 2A EN 12882)
- Self-extinguish product: FR Sidewall belt is a product designed to  service  both  underground  and  above  ground application  where  safety  is  fundamental  and  fire risk is high. It is recommended in particular for coal and potash applications.  it is self-extinguish and antistatic  according  to   ISO  340  and  ISO  284  or equivalent.


(K+G grade DIN 22102, class 2A EN 12882)
- Self-extinguish and oil resistant product:
FRMOR: is a nitrile rubber, it provides superior resistances to vegetable oils and animal fats; it is also self-extinguish and antistatic according to ISO 340 and ISO 284, or equivalent in order to guarantee high safety to the conveyor plant.

 

OIL RESISTANT SIDEWALLCONVEYOR BELT

(G   grade   DIN   22102)  
-  Vegetable   oil resistance  compound:  
MOR:is  a  cover  rubber that guarantees a good belt resistance against the chemically aggressive effects due to the transport of materials with moderate oil presence, like corn, fertilizers  and  general  vegetable  oily  materials. MOR  is  expressly  designed  to  resist  the  terpene of wooden chips and to convey solid urban waste materials.

High  oil  resistance  compound:  

HOR  is a  premium  quality  cover  rubber  with  maximum resistance to oils and characterized by low volume variations  after  immersion  in  highly  aggressive mineral  oils.  It  is  expressly  realized  for  belts conveying  materials  sodden  with   mineral  oils, as  for   example  the   mechanical  manufacturing rejects.

 

HEAT  RESISTANT SIDEWALLCONVEYOR BELT 

HR150 -   Medium  temperature   resistance:  
HR150 is a rubber compound assuring a medium degree of abrasion resistance; it is formulated for continuous service with hot coarse materials at a temperature of 130°C with peaks of 150°C.

HR 180- High temperature resistance: HR 180- is a rubber compound assuring a good abrasion resistance. It is designed for continuous service at a temperature of 150°C with peaks of 180°C.

 

Sidewall Conveyor Belt for Sidewall Range

 

Cleat Details For Sidewall Conveyor Belt

Package and Storage: Humanized and Safe Method

In order to protect sidewall conveyor belt properly, it must be stored in steel crate or container during transport until installation. The belt should be stored in a place that dry, away from direct sunlight and thermal environment. Long-term temperature variation will cause adverse effect to belt. The ideal storage environment for temperature is between 10-21 degrees celsius. It will make the belt sclerosis or curing if it is long-term exposed to temperature of lower than 5 degree, which will cause the belt offtrack after installation and what's more, to impact the operation effect and belt service life.

SIDEWALL  Conveyor Belts leave the production line packed in such a way as to ensure safe transportation. It is important to always lift the steel crate from underneath by strapes or chains when handling it. Do not lift the crate at any other points as damage may result.

It is essential that when offloading and unpacking the belt that the utmost care be taken not to damage the belt. The belt should be unpacked as the following sketches, it is most important that under NO CIRCUMSTANCES should a steel cable or rope be used to lift the belt either out of a crate or onto the conveyor.    




 

Application: -Steel mills--Power plant--Tunneling / Metro--Cement--Chemical-

Choose Us :

Manufacturing capacity
• Base belt: 300-2400mm
• Sidewall height: 40-630mm
• Cleat height: 35-600mm 
• Belt strength: 250-7500N/mm

 

Hot vulcanization 

 

sidewall belting is assembled by hot vulcanization technology,
Which achieves super high adhesion value, non-fall off. 
The adhesion won't be influenced by high temperature material. 

Automatic buffing machines present excellent adhesion value to ensure excellent adhesive strength. 
Automatic cutting machines give accurate dimensions to ensure accurate specifications.base belts, sidewalls and cleats are processed by our patent automatic machines. 

Advanced computerised belt selection program 
The appropriate belt specification can be designed through specialized belt selection program by our experienced team based on data of conveying application.

Please send us an enquiry, we will be pleased to select an optimum belt along with our commercial offer.


Since our factory was established in 1980, we have always adhered to the principle of quality first, and are highly recognized by new and old customers.

I have personally been engaged in conveyor belt export in our factory for 12 years and hope to provide you with solutions.